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This basic design is from Dr. Robert Tai of the Curry School of Education at the University of Virginia. I also need to recognize Tony Borash for getting me interested in this project.

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STEPS 7-13
STEP 7
Eventually a carriage bolt will need to go through the center of the disk. prepare for that now by drilling a hole in the disk’s center just wide enough to fit the bold through.
STEP 8
A hole needs to be created for the vacuum/blower. Make this hole about 1 inch in diameter. It should be smaller the hose from the blower. The smaller hole will prevent the hose from accidentally be pushed though the disk and ripping the plastic. This hole should drilled about 1/2 the radius from the center.
STEP 9
Open up the 6 mil, 8 ft X 8 ft, plastic. Lay the disk upside down on the plastic. Fold one corner. For easy access. work on the hovercraft with it laying upside down on a table. 6 mil thick plastic very thick and expensive ($40 for a roll 10 ft by 100 ft). The thicker the plastic the more durabe the hovercraft.

STEP 10
This is the hardest step to understand. (It helps to have an extra set of hands when folding the plastic.) Using a meter stick place it about 6 inches to one side of where the plastic is tight against the disk from the fist fold. Grab the plastic (not at the next corner) and fold towards the center, over the meter stick. Then place a second meter at an angle towards the center and fold the plastic towards the outside of the circle. Repeat this process with a lot of folds. You do not have to follow this exact procedure for folding just fold the plastic tight all the way around. When the the plastic is inflated with air later it will stretch enough. It helps to clamp the disk to the table while working on it. Be careful to place a piece of wood between the plastic the the clamp. Else the plastic will rip when the clamp is tightened.

     

STEP 11
Staple a second ring around the hovercraft’s plastic. Place the staples about 2 to 4 inches away from the outside edge of the disk. When these staples are placed, staple a small 11/2” X 11/2” piece of manila folder under each staple. This piece of manila folder will spread out the force of the staple and better hold the plastic in place.

STEP 12
Cover the entire back of the plastic with the BEST duct tape money can buy. (Better quality duct tape is thicker.)

STEP 13
Carefully cut a hole out of the duct tape then the hose will go.



 
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